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Influence of B4C alloying on the phase stability of Fe-Mn-Co-Cr-Si high entropy alloys fabricated using laser powder bed fusion

I. A.B. Moura, G. G. Ribamar, P. Agrawal, A. Roy, J. Shen, P. Freitas Rodrigues, E. Maawad, N. Schell, A. B. Pereira, J. P. Oliveira, R. S. Mishra

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Abstract

This study investigates the impact of 0.25 wt% B4C addition on the microstructure, phase stability, and mechanical properties of metastable Fe40Mn20Co20Cr15Si5 (at.%) high-entropy alloys (HEAs) fabricated via laser powder bed fusion (LPBF). A comparative analysis between B4C-containing (BC) and B4C-free (CS) alloys explored the influence of varying LPBF parameters. Electron backscattered diffraction (EBSD) revealed a strong dependence of microstructure on laser power and scanning speed in CS alloys, with significant variations in grain size and morphology. Conversely, BC alloys exhibited enhanced microstructural stability, indicating a more robust grain growth mechanism due to the influence of B4C. B4C addition also promoted grain refinement and stabilized the γ-f.c.c. phase. Mechanical testing showed a substantial increase in yield strength (YS) from 508 MPa (CS) to 670 MPa (BC) and a moderate increase in ultimate tensile strength (UTS) from 843 MPa (CS) to 854 MPa (BC). However, ductility decreased from 25 % to 5 %. Critically, synchrotron X-ray diffraction revealed deviations from the ideal c/a ratio (1.633) for both alloys. CS alloys showed an increase in c/a ratio after tensile deformation, indicative of a deformation-induced phase transformation, while BC alloys exhibited a decrease, suggesting a distinct deformation mechanism. This novel observation provides key insights into the role of B4C in controlling the deformation behavior of this HEA.

Original languageEnglish
Article number148607
JournalMaterials Science and Engineering: A
Volume941
DOIs
Publication statusPublished - Sept 2025

Keywords

  • High entropy alloys
  • Martensitic phase transformation
  • Phase stability
  • X-ray synchrotron radiation

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