Correction to: Comparative analysis of MIG brazing modes: process stability, bead morphology, microstructure, and mechanical properties (The International Journal of Advanced Manufacturing Technology, (2024), 135, 1-2, (137-154), 10.1007/s00170-024-14488-6)

Jaivindra Singh, Kanwer Singh Arora, João P. Oliveira, Brajesh Asati

Research output: Contribution to journalArticlepeer-review

Abstract

In this study, 1.2-mm thick hot-dip galvanized (120 GSM) DP600 steel plates were used as the base material to compare vari-
ous modes of metal inert gas (MIG) brazing in terms of process stability, bead morphology, microstructure, and mechanical
properties. The pulsed-MIG process produces joints with flatter and wider bead morphology, indicating better wettability
compared to cold metal transfer (CMT) and standard-MIG processes. This difference is due to the higher heat input of the
pulsed-MIG process at the same wire feed rate (WFR). Analysis of voltage-current signals, probability distribution curves,
and cyclograms reveals that the CMT-MIG process is the most stable and defect-free, while the standard-MIG process
becomes less stable with increasing WFR. Joints brazed using the pulsed-MIG process have significantly higher shear-tensile
strength compared to the other two modes, primarily due to higher wettability. Three modes of failure—horizontal interface
(mode 1), vertical interface and bead (mode 2), and base metal (mode 3)—were observed. Excessive wettability reduces
the cross-sectional area, negatively impacting static and dynamic performance, especially in pulsed brazing joints under
high load amplitudes. Conversely, the bumpy beads in CMT and standard-MIG processes enhance the cross-sectional area,
providing better resistance against failure along the vertical interface and bead. This study offers a comprehensive database
and guidance for selecting appropriate brazing methods depending on joint application, considering the limitations of each
brazing process.


In this article the third affiliation details were removed. And the affiliation for Jaivindra Singh were simplified to '1' only instead of '1 and 3'. The original article has been corrected.

Original languageEnglish
Pages (from-to)137-154
JournalInternational Journal Of Advanced Manufacturing Technology
Volume135
Issue number1-2
DOIs
Publication statusPublished - Nov 2024

Cite this